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Dan Murray, CEO, Vertex SoftwareOct 28, 20252 min read

The Real Costs of Legacy 3D Workflows: Series Wrap-Up

The Real Costs of Legacy 3D Workflows: Series Wrap-Up
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We started this series to uncover the hidden costs embedded in legacy 3D workflows. From IP risks to productivity drains, desktop constraints to shop-floor disconnects—we’ve explored how outdated models block innovation, slow collaboration, and dilute opportunity.

The findings are clear: old habits aren’t just inefficient. They’re strategic liabilities.

Key Themes from the Series

  1. IP Risk Isn’t Just About Hacks
    Even neutral files and lightweight viewers can expose geometry. The shift to pixel streaming protects intellectual property without slowing operations.
  2. Time Is Chief Currency
    Engineers often lose 10+ hours a week to exports and file maintenance. Every minute spent formatting is a minute not spent creating or iterating.
  3. License & Hardware Constraints Stall Progress
    When 3D lives only on high-powered desktops and license-bound CAD tools, entire teams—from procurement to service—are locked out of context they need.
  4. Expert Dependency Creates Bottlenecks
    If only a few can interpret product models, knowledge isn’t scaling—it’s bottlenecked. That holds back speed, clarity, and innovation.
  5. Design‑to‑Floor Disconnect Costs You
    Outdated shop instructions and static documentation lead to rework, scrap, errors. The gap between engineering intent and execution drags quality—but it doesn’t have to.

What Forward-Looking Manufacturers Are Doing

The companies that are pulling ahead aren’t just upgrading tools—they’re transforming collaboration at scale:

  • They’re eliminating manual exports and viewer installs
  • Enabling real-time access across roles, devices, and locations
  • Protecting IP while unlocking visibility and responsiveness
  • Empowering every team—sales, service, sourcing, shop floor—with 3D alignment in the moment

Now What?

Think of this not as an endpoint, but a starting line. Most of what we’ve covered is inside your existing workflows—they’re just not unlocked.

The next step for leaders:

  • Ask how broad and secure your 3D access really is
  • Measure lost time and misalignment across teams
  • Redefine collaboration as file-free, friction-free, scalable access

Because when everyone can see and engage with product data—without constraint—that's when velocity and value multiply.

Final Thoughts

The legacy workflows we’ve explored all share one thing in common: they were built for a slower, siloed, and less connected world.

But today’s manufacturers operate differently. They’re distributed, collaborative, and data-driven. And they can’t afford to let outdated systems drag down product cycles, decision-making, or customer experience.

Now that the problems are clear, the next step is transformation.

If you're ready to unlock the full value of your product data—across every team, role, and device—we’re here to help.

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Dan Murray, CEO, Vertex Software

Dan Murray is a serial technology entrepreneur and the Founder and CEO of Vertex Software. Dan is a pioneer in manufacturing visualization and the inventor of VisMockup, now Siemens Teamcenter Visualization, the world’s most popular manufacturing visualization solution. He is also the inventor of the JT file format, which is the ubiquitous standard for 3D manufacturing data exchange. His successful ventures include growing two prior software companies to $100M+ revenue and executing successful IPOs in the manufacturing and finance industries. Dan specializes in cloud-based B2B collaboration software.

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