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Dan Murray, CEO, Vertex SoftwareSep 16, 20253 min read

The Real Costs of Legacy 3D Workflows: Losing Time, One File at a Time

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The Real Costs of Legacy 3D Workflows: Losing Time, One File at a Time
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Over the past several years, I’ve had the privilege of working with global manufacturers who are innovating faster than ever. These companies push boundaries in product development, engineering, and supply chain agility.

But even in the most forward-thinking organizations, I see one persistent, costly problem: teams losing time—not to complexity, but to legacy workflows.

I’m talking about file prep, screenshots, and reformatting CAD data to get feedback or alignment from colleagues across the business.

This hidden friction in 3D collaboration may not show up on a balance sheet, but it slows innovation, drains engineering capacity, and undercuts your ability to move at market speed.

The Slow Leak That Adds Up Fast

In most companies, file-based collaboration has become routine. Engineers export a STEP file, then a drawing, then a screenshot. They jump on a call, follow up with an email, and wait for someone else to respond.

Each step feels small. But repeated across dozens of engineers, hundreds of products, and thousands of workflows? That’s a silent time tax you’re paying every day.

In one customer case, engineers lost over 10 hours per week to file prep. Not designing and not solving problems. Just exporting, reformatting, and waiting for decisions.

And they’re not alone. Another global manufacturer found they were spending over 100 hours per product build on prep tasks before transitioning to a file-free, streaming 3D platform that eliminated the burden entirely.

Multiply that across sales, service, procurement, and factory teams—and it becomes clear: the cost isn’t just inside engineering. It’s rippling across the entire value chain.

Legacy Tools Weren’t Built for This

This inefficiency isn’t because people are slow; the tools they rely on were never designed for collaborative speed.

Most CAD systems were built for specialists, on high-powered desktops, behind firewalls. Sharing 3D with anyone outside of engineering becomes a bottleneck. And who bears the brunt of that? The engineers.

That’s how time gets lost at scale:

  • Sales stalls while waiting for visuals to quote a job
  • Technicians rely on outdated PDFs to solve service issues
  • Leadership makes decisions from static screenshots
  • Engineering teams burn hours on low-value tasks instead of high-impact design

We’ve normalized these delays as part of the process, but they’re not. They’re a holdover from before real-time collaboration was possible.

From File-Heavy to Friction-Free

If you’ve followed our blog series, you know we believe 3D data is one of the most underutilized assets in enterprise manufacturing.

And one of the most significant barriers to unlocking that value? The file.

Files are heavy. They require conversion. They fragment data. And once shared, they’re out of your control. The solution isn’t exporting faster—it’s eliminating the need to export at all.

When you stream 3D as context-aware pixels, you unlock something bigger than convenience:

  • Engineering stays focused on design, not distribution
  • Cross-functional teams access real-time views—without waiting
  • Data stays current, aligned, and secure
  • And collaboration happens with zero friction, across roles, devices, and geographies

This is the future of 3D collaboration: not lighter files, but no files at all.

Why Time Is Your Competitive Edge

The most successful manufacturers we work with understand that speed is a differentiator—not just in shipping products but also in how quickly teams align, iterate, and execute.

When you eliminate manual exports and reduce reliance on static files, you don’t just save time. You create space for innovation. You give engineers room to solve problems. And you give your organization the agility to move when it matters most.

If your teams still chase down screenshots to make decisions, it’s time to rethink the process.

Because in today’s market, time isn’t just money—it’s momentum.

Up next in our series on The Real Costs of Legacy 3D Workflows:

🧱 Locked to the Desktop by Dan Schultz – Why CAD licenses, local installs, and hardware limitations are slowing global operations—and how true flexibility unlocks collaboration at scale.

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Dan Murray, CEO, Vertex Software

Dan Murray is a serial technology entrepreneur and the Founder and CEO of Vertex Software. Dan is a pioneer in manufacturing visualization and the inventor of VisMockup, now Siemens Teamcenter Visualization, the world’s most popular manufacturing visualization solution. He is also the inventor of the JT file format, which is the ubiquitous standard for 3D manufacturing data exchange. His successful ventures include growing two prior software companies to $100M+ revenue and executing successful IPOs in the manufacturing and finance industries. Dan specializes in cloud-based B2B collaboration software.

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